2002 ford 150 xlt manual transfer case problems

Choose top quality brands a1 cardone, dorman, replacement, skp. Unlike a manual transfer case, the 4x4 selector switch automatically locks the hubs when engaging fourwheel drive. Ford explorer questions how do i unlock 4wd stuck in 4low. If the transfer case does not engage into 4l 4wd low, repeat steps 1 through 4. Read online 2002 ford f150 maintenance manual 2002 ford f150 maintenance. Crawled under the truck and was checking brakes, ujoints, wires, etc. Cbv, fluid filler tube connection at the transmission case. Excessive vibration, grinding noises from transfer case. If you roll up in a poverty spec xl you will be looked at as the hired. Snowplowing your vehicle is not recommended for snowplowing. Its not often that youll need to use it in situations where theres pavement, but if you ever venture offroad, its a life. Went to engage my 4h accidentally slipped into for low and pressed on the accelerator.

This product is made of highquality materials to serve you for years to come. Beyond great prices, we stock trusted brands manufacturing all types of transfer case parts products for your ford f 150. For the 20152017 ford f 150, common problems range from interior mishaps to issues with functional components. How to troubleshoot and fix f150 4x4 19972003 ford truck. The transfer case shifter gets stuck with rust and corrosion and the shifter bracket can be broken trying to force it. Transfer case general information 2000 explorermountaineer workshop manual description and operation procedure revision date. Designed utilizing the latest technology, this product by skf features premium quality and will perform better than. Buy a 2002 ford explorer transfer case motor at discount prices. Hi makuloco, i have a 97 f150 4x4 with the manual shift for the 4x4. Transmission or transfer case please help ford f150 forum.

Automatic transmission parts for ford f150 for sale ebay. Ford explorer transfer case problem part 2 youtube. Transfer case problems of the 2002 ford f250 two problems related to transfer case have been reported for the 2002 ford f250. With its vinyl upholstery and convenient features, the vehicle marked the automakers drive toward luxury and comfort. I bought a 2002 ford 150 4wd and of course it did not have an owners manual. Research, compare and save listings, or contact sellers directly from 187 2002 f150 models in sweetwater. The bulk of ford f150s and f250s are equipped with automatic gear boxes that require little to no maintenance.

Place it on level ground, block the wheels, start engine and place the transmission in nuetral, while you slide under the rig and lightly tap on the transfercase shift motor someone puts the switch into the 2wd position, hopefully this will shock the shift motor enough to get it into a position where you can drive it. In our case the issue was the transfer case motor and when replacing it you have to. This page is dedicated to those cases and provides a list of vehicles, a list of cases that were found in them, and photos for reference. Usa standard gear ztbk4406 transfer case bearing and seal overhaul kit. Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. The ford f 150 is a part of the fseries of pickup trucks established in 1948 by the ford motor company. How to find replace fix 4x4 transfer case shift module. The previous owner assured me it was just a transfer case issue. New process np 271 transfer case looking for information on transfer cases found in fullsize ford trucks.

Beyond great prices, we stock trusted brands manufacturing all types of transfer case parts products for your ford f150. Usa standard gear ztbk4406 transfer case bearing and seal. In this article well discuss the external controls that engage the transfer case and automatic locking wheel hubs on ford electronic shiftonthefly 4wd systems. View and download ford 2002 f 150 owners manual online. The car shook violently and my four wheel drive hasnt worked since. Although ford has used a variety of external controls to engage the front locking hubs on its 4x4 trucks, the electric shift actuator motor employed to engage the transfer case. Shop 2002 ford f150 vehicles for sale in sweetwater, tn at cars. Move the transfer case shift lever through n neutral directly to 4l 4wd low and hold the shift lever in 4l 4wd low until the transfer case has fully engaged up to 15 seconds. Ford manual transmission clutch pedal to idler shaft lever rod white bushing oem. For ford f150 f250 xpedition transfer case shift motor dorman 600802. Learn how to keep the f150s 4wd in top shape with our technical articles here. View and download ford f150 2002 workshop manual online. Excessive noise is a sign that something is going wrong and typically occurs with other symptoms.

It is in 2 wheel drive, but the truck goes in and out answered by a verified ford mechanic. Get the best deals on transmission rebuild kits for ford f150 when you shop the largest online selection at. How to find replace fix 4x4 transfer case shift module 2002. Ended up grabbin the transfer case to find it to be hot, like didnt wanna touch it again hot. It popped right into both 2wd and 4wd high no problem. Ford f150 transfer case best transfer case parts for ford.

I used a relay and tapped into some existing wiring. Page 2 2002 f150 workshop manual page 2 of 8 install the transmission fluid pan and gasket. I think it is the same for all models 2002 2008, but cant say for sure. Ford f150 rebuilt transfer cases units ford f150 transfer. Its not often that youll need to use it in situations where theres pavement, but if you ever venture offroad, its a life saver. The worst complaints are transmission, body paint, and accessories interior problems. I include the steps on how to diagnose many of the issues that can arise from a bad transfer case motor as. Ford f150 transmission problems, repair how tos fordtrucks. Feb 03, 2012 i have a 98 ford explorer xlt sohc with transfer case problems. I have a 2002 ford f150 with a transfer case shift on the. Oe ford 4l3z7e440ab, transfer case 4x4 indicator light. Ford makes no representation as to the suitability of your vehicle for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag srs deployment sensitivity, vehicle crash integrity, or powertrain durability. Access quick reference guides, a roadside assistance card, a link to your vehicles warranty and supplemental information if available.

I have a 2003 ford sport trac it was stuck in 4x4 low transam77 gave advice on here i put the. I just bought a 92 ford f 150 xlt and when i push the 4x4 buttons, nothing happens, no lights light up, i dont feel any noticable difference in the driving, am i supposed to do something other than push the buttons. How to fix the 4x4 on a 20042012 ford f150 youtube. A viscous failed coupling awd ford mountaineer 2002 2010 duration. Access to the motor under my 2002 ford ranger was much easier than i expected and the wiring was all perfect. The most recently reported issues are listed below.

Fullsize ford truck transfer cases blue oval trucks. You should always carry a second key with you in a safe place in case you require it in an emergency. I dont know if it is a input to controller,or possibly something. Before putting in an order for your replacement f150 transfer case its imperative that you check the back of the present transfer case for an id tag see illustration below. Print, read or download a pdf or browse an easy, online, clickable version. We have collected several images, with any luck this picture works for you, and help you in locating the solution you are looking for. I replaced module in glove box,symptoms still there. Ford now recommends mercon lv in all transfer cases. Ford ranger owners have reported 11 problems related to transfer case under the power train category. Nov 03, 20 this video will show you where the transfer case module is located on a 2002 ford explorer.

F150 buyers guide 10th gen common problems, options, specs 10th gen ford f150 buyers guide. If either the gear selector or transfer case are in neutral your truck wont move. Transmission rebuild kits for ford f150 for sale ebay. The truck has been serviced by several dealerships for this issue. Automobile ford f150 2002 workshop manual 16 pages automobile ford f150 2002 workshop manual. I put a manual shifting transfercase from an f 150 into my v8 all wheel drive mountaineer and had the dash lights working properly. In case of loss, replacement keys are available from your dealer. Sort out your ford f 150 s 4wd problems with our repair howtos and learn how to use your 4wd system correctly.

Please also check out the statistics and reliability analysis of the 2002 ford ranger based on all problems reported for the 2002 ranger. I just bought a 2002 auto tran, 4x4, supercrew for my 15 yr. Sort out your ford f150s 4wd problems with our repair howtos and learn how to use your 4wd system correctly. This video may aid owners of ford fseries trucks with.

I havent crawled under it to check and see what the fluid level is in the case, but i have had no leaks from the transfer case before so i dont see that being the problem. It does not, however, disengage them automatically. I have a 2002 ford f 150 with a transfer case shift on the floor. Electric shift transfer case 19992004 ford f150 4x4 4wd xl347a195bc. Ford f 150 problems in 2016 models also include engine problems. Everything works fine except i cannot budge the 4wd shift lever into 4h, and obviously anything lower. We have diagnostic walkthroughs and repair howtos that will keep your ford f150s gearbox humming smoothly. Also, no indicator lights come on in the info screen saying 4x4 hi or lo. This video will show you how to diagnose and fix the problem with your 4x4 on a ford f150 with the 5.

In this video i go over some important information about using the wrong fluids in your transfer case. It has a automatic four wheeldrive,and it feels like it is being engaged paritally on. Common ford truck problems by year ford f150 issues. How to fix a stuck ford fseries transfer case shifter. Im having the same problem with my 2010 f150 where dash control knob seems to do nothing. This is easy get someone to put your truck in 4x4 and roll. Bw4419, bw4418, bw4406, bw4416, bw56, bw45, and np208. Ford f 150 owners have reported 27 problems related to transfer case under the power train category.

In part 1 of a 2 part series, a vacuum problem is examined as the cause of the failure of the 4wd to engage on a 2000 ford f150. Vacums, solenoids,fuses,switch, transfer case motor all good. Ford f150 4wd with manual shift transfer case with torque on demand 2002, transfer case rebuild kit by skf. Great condition 2002 ford f 150 xlt 4dr supercrew 4wd styleside sb with 181k miles, automatic transmission cold ac clean title nice condition. Find your owner manual, warranty here, and other information here. This video may aid owners of ford fseries trucks with troubleshooting mechanical shift on the.

Ford f350 super duty questions transfer case cargurus. Check out free battery charging and engine diagnostic testing while you are in store. Ford explorer transfer case problems it still runs. The worst complaints are transmission, engine, and accessories interior problems. Aug 19, 2010 okay, the problem, i just replaced my transfer case 4 days ago with a used one, which actually worked good. My used f150 4wd never worked, but now i know what that relay clicking from behind the. Ford f150 4wd 2010, oe solutions transfer case motor by dorman. Research, compare and save listings, or contact sellers directly from 185 2002 f150 models nationwide. A 2003 f150 4x4 got problems with 4 wheel drive locking in and stay in drive shaft turning front wheels not. Oe ford 4l3z7e440ab, transfer case 4x4 indicator light switch sensor. More like a kit than a single part, dormans transfer case motor comes complete with all the necessary electrical pins and plugs to do the job right the first time.

The label will supply the particular model number of your unit most importantly the assembly number. This video will show you where the transfer case module is located on a 2002 ford explorer. If youre in search of ford f150 transfer case parts aftermarket or oem parts, consider your search over. Seems to be a common problem, with a lot of ideas, so here goes. The transfer case plug in you are talking about is it where the solonoid plugs in at or is it actually on the transfer case. Power distribution box diagram ford f 150 fuse box diagrams change across years, pick the right year of your vehicle. Also please check out the statistics and reliability analysis of ford f 150 based on all problems reported for the f 150. Also please check out the statistics and reliability analysis of ford ranger based on all problems reported for the ranger. Common issues with 20152017 ford f 150 pickup trucks. Could a bad transfer case cause problems in warm weather. Buy a 2002 ford f150 transfer case motor at discount prices. These kinds of problems can be corrected by following some troubleshooting steps.

Get reliability information for the 2002 ford ranger from consumer reports, which combines extensive survey data and expert technical knowledge. If it turns it is a problem with the transfer case. When you are coming down a hill, or slight grade, the transfer case begins to grind, and slips as if it is neutral. What follows is our quick reference guide for the 10th generation 19972003 ford f 150 pickup truck, f 150 based light duty 19971998 ford f250 nonsuper duty, and 19972006 ford expedition and lincoln navigator. Its stuck in 2wd, and i believe the linkage is frozen aka rusted underneath. The issue involved the transfer case, which tended to fall out of high gear when the vehicle was coasting. Ford f 150 transfer were cases utilized the following transfer case models. Transfer case motor for ford f 150 20122014 expedition 20122017. It fixed my 2002 f150 transfer case, which was not able to switch into 4 wheel drive because this switch was sticking, defective, whatever. For 200405 ford f150 automatic transmission gear shift cable oem 4l3z7e395ba fits. The 2002 ford explorer has 28 nhtsa complaints for the power train.

View and download ford 2002 explorer owners manual online. One problem related to transfer case has been reported for the 2002 ford ranger. Complete auto transmissions for ford f150 for sale ebay. If i unplug electrical connector the problem goes away.

Ford motor company 2002 ford explorer owners guide. How to troubleshoot the 4wheel drive on a ford f350 4x4. The ford explorer has a transfer case that can experience several possible problems. Whether you are replacing, upgrading, or doing a complete rebuild of your pickup trucks automatic transmission, there are a few things to consider. Fortunately, most of these issues are repairable by the typical owner. If leakage is found, install a new short fluid inlet tube. Rebuilt ford f150 transfer cases are available for model years 1980 through 2011 model years. The site for ford truck owners, by ford truck owners. Esof to manual 4x4 shift lever kit the diesel stop. The 2015 ford f 150 has 7 problems reported for excessive vibration, grinding noises from transfer case. However, i am having the same problem with this one that i had with the one i took out. Ford f150 top quality replacement transfer cases that will survive. Dahmer powertrain transfer case assembly ford f150 4wd 2002, transfer case assembly by dahmer powertrain.